Vinyl Coated Welded Wire Mesh

Vinyl Coated Welded Wire Mesh in Various Colors and Sizes

Vinyl Coated Welded Wire Mesh is a versatile and durable material, ideal for various applications that require both functionality and aesthetic appeal. This mesh is crafted by coating sturdy welded wire with protective vinyl, which not only enhances its appearance with a smooth, uniform look but also shields it from corrosion, rust, and harsh weather conditions. Particularly suitable for outdoor and marine environments, it retains its integrity and color over time, even under exposure to moisture and UV rays. Commonly used for fencing, animal enclosures, garden protection, and security barriers, its durability and low maintenance make it a practical choice. Available in multiple colors and sizes, Vinyl Coated Welded Wire Mesh is easily integrated into any environment, meeting demands for strength and longevity.
Vinyl Coated Welded Wire Mesh

Vinyl coated welded wire mesh combines the strength of a metal wire core with a protective vinyl coating, offering enhanced durability and corrosion resistance. This mesh is widely utilized in various applications from fencing and enclosures to decorative uses.

Material

The core of vinyl coated welded wire mesh typically consists of steel wire that is either galvanized before or after welding. The choice between galvanized before welding (GBW) and galvanized after welding (GAW) impacts the mesh’s durability and application suitability.

Mesh Opening Sizes
The mesh openings are a critical aspect of the mesh’s design and functionality. Common sizes include:

  • 1/2 inch x 1/2 inch (12.7 mm x 12.7 mm): Ideal for small enclosures or fine separation tasks.
  • 1 inch x 1 inch (25.4 mm x 25.4 mm): A versatile size used commonly in fencing for residential properties, schools, and public areas.
  • 2 inches x 2 inches (50.8 mm x 50.8 mm): Suitable for larger enclosures, such as those needed for bigger animals or more secure boundary fences.

Wire Diameter

  • 10-1/2 Gauge: The thickest gauge available, perfect for the highest security applications including military and airport fencing.
  • 11 Gauge and 11-1/2 Gauge: Thicker wires for enhanced security in industrial areas and facilities requiring robust protection.
  • 12-1/2 Gauge: Used for heavy-duty purposes such as large animal enclosures and high-security barriers.
  • 14 Gauge: Offers increased durability for security fencing and playgrounds, capable of withstanding greater impacts.
  • 16 Gauge: Commonly used for commercial fencing and larger animal enclosures, offering good durability.
  • 19 Gauge: Suitable for residential fencing and garden protection, providing a balance of flexibility and strength.
  • 23 Gauge: Ideal for delicate applications like small animal cages and fine decorative fences.

Vinyl Coating
After the core wire mesh has been galvanized, it is coated with a layer of vinyl (polyvinyl chloride or PVC). This vinyl coating is typically applied through a fluidized bed process or extrusion coating, ensuring a uniform and durable layer. Vinyl coated welded wire mesh is classified into two types based on the coating thickness and intended use:

  • Class A Vinyl Coating
    Usage: Ideal for concrete reinforcement in environments that demand high corrosion resistance.
    Thickness: The coating thickness after fusing ranges from 7 to 17 mils (175 to 425 micrometers). Any coating thinner than 5 mils (125 micrometers) is considered inadequate and is grounds for rejection.
  • Class B Vinyl Coating
    Usage: Used for earth reinforcement, such as in mechanically stabilized embankments where stronger protection is needed.
    Thickness: This coating has a minimum thickness of 18 mils (450 micrometers) post-fusing. Coatings less than 16 mils (400 micrometers) do not meet the standard and are rejected.

Color
Vinyl coated welded wire mesh is available in a variety of colors, with black, green, and white being the most common.

Features

  • Adhesion and Flexibility: The vinyl coating adheres tightly to the wire, maintaining its integrity when bent or cut, ensuring flexibility without cracking.
  • Hardness and Abrasion Resistance: The mesh is hard and resistant to physical damage, making it durable against wear and tear.
  • Temperature and UV Resistance: Suitable for various climates, the mesh withstands extreme temperatures and resists UV degradation, prolonging its lifespan in outdoor settings.
  • Corrosion, Rust, and Chemical Resistance: The vinyl layer protects against rust, corrosion, and chemicals, ideal for harsh environments.
  • Electrical and Chloride Permeability Resistance: It offers electrical insulation and resists chloride infiltration, enhancing its use in specialized settings.
  • Durability: The coating and robust wire structure make the mesh long-lasting and maintain structural integrity even when cut into pieces.
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